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1000 Ton Press : A hydraulic open forging press of Japanese make equipped with mobile forging manipulators upto 5 Ton capacity to manufacture blanks for the ring rolling and open forged discs upto 2500 mm dia.
2500 Ton Press: A fully automatic 3-station hydraulic press equipped with robotic arm to manufacture profile shaped close die blanks for the ring rolling machine and to manufacture closed die forgings upto 350 kg.
Ring Rolling Machine: A numerically controlled axial and radial ring rolling machine of 63/80 Ton capacity for manufacture of rectangular and profiled rings of upto 3 meter dia, and flanges from ½” to 80” size.
A range of pneumatic drop closed die forging hammers upto 5 ton capacity to produce
After the over-whelming response of customers for crown wheels and rings made through the rolling process on the ACDR line, a new forging line called the HOT ROLLING LINE has been commissioned in March 2009.
The hot rolling line consists of an induction heater, a 2000 Ton Blanking Hydraulics Press of “SCHULER” make, and a fully automatic ring rolling machine. This latest and ‘State-of-the Art‘ transfer line consists of two ultra modern robots for bringing the heated parts into the press, forging within the press and then for placing the blanks on a conveyor for onward rolling. The entire dimensional controls are fully CNC controlled to get an amazing degree of repeatability and process stability.
The fully automatic forging process does not rely on manual labor at all and can make crown wheels and rolled rings between 18 to 25 seconds for each piece.
Advantages of the Process: Material Saving, Excellent Surface Quality, Near-net close tolerances and less machining allowances, Superior grain flow for higher strength, No draft angles, No flashes, No mis-match
Capabilities: Max Weight :- 75 Kgs | Max OD :- 550mm
Brand New ‘State-of-the Art’ Cold Forging Press with latest Technology to make Shafts and Pinions.
Fully Automatic Hydraulic Press of “SCHULER” make equipped with 4 Stations. A very efficient transfer device between the 4 stations alongwith a completely automatic feeder is inbuilt to achieve very high productivity of 6 to 8 parts per minute.
All other necessary and related facilities including an electronically controlled Phosphating and Soaping line have also been set up.
Advantages: Material saving upto 10 to 15 %, Reduced Energy Costs, Nearnet Forging, Min. M/c Allowance, Better grain flow & Mechanical Properties, High Productivity.